For sale Heidelberg Speedmaster Model XL 106-6+LYYL

Six-Colour Offset Press 75 x 106 cm (29.53" × 41.73")

with Coating System - Model XL 106-6+LYYL

Technical data

* The indicated top speed is the maximum speed mechanically possible. The overall performance of the press depends on many different parameters, such as substrate, inks, coatings and their drying respectively flowing properties but also on the accessories chosen.

For further technical details, please refer to the "Technical Data".

Monitoring and Control Technology  

Sheetfed Control™ system

Modern patented press control system based on a new platform with decentralized drive control for the feeder, printing units and delivery. The control information is exchanged via CAN bus technology.

Prinect Press Center™ with remote ink control

Ergonomic control station with process-oriented operator guidance for an easy and safe operation of the press according to the latest technological and ergonomic aspects. The control station consists of

Prinect Press Center™ control console        

•     High-quality 19-Zoll TFT touch screen

-    Freely movable and with adjustable inclination due to suspension from a bracket

-    Color display of graphics, symbols and text

-    Intuitive operation by touching the screen

-    Effective protection against dust and water (class IP54)

•     Ink zone display with separate coarse and fine diode display of the ink profile

•     Inclinable sheet viewing board

•     Five drawers for maximum sheet and plate format

•     Lockable uppermost drawer for storing hand-held measuring device etc.

•     Integrated daylight lamp with protection board against external light

-    Fresnel lense technology for optimized lighting (conforms DIN ISO 3664)

-    Remote control and monitoring / control of the lamp's operating hours via Prinect Press Center™ software

•     Adjustment of the console height via levelling feet

•     Optional extension with wallscreen, drawer or sheet viewing console to be attached at the side and UPS (uninterruptible power supply) (optional)

Prinect Press Center™ software

•     Intellistart®

Efficient job preparation and job change, high level production reliability due to process oriented operation:

-    Dynamic creation of operations using job data and press status

-    Operations are executed using all automation devices of the press (e.g. Autoplate, wash-up devices)

-    Simultaneous execution of steps (e.g. positioning the register at zero, ink shutoff, blanket wash-up)

-    Clear detailed view of operation steps can be called up any time

-    Extensive operator guidance within job preparation

-    The number of operational steps for a repeat job has been reduced to one-third, compared to Prinect CP2000 Center

-    Automatic consideration of the devices controlled by the Prinect Press Center™ (e.g. one-time input of the color data for color measuring devices)

•     Job preparation for pre-setting a job before or during printing

•     Internal job memory for up to 5000 repeat jobs with integrated search and filter function

•     Calculator function with mm/inch conversion

•     Software package > Color Fast Solution <

-    Intelligent pre- and post-dampening

-    Faster inking unit reaction with 'Color Booster'

-    Green light for sample sheet removal (can be switched off)

•     Remote control of the circumferential, lateral, and diagonal register and of the ink zones, the ink fountain roller and the water pan roller

•     Automatic program sequences, e. g. for wash-up or ink shutoff

•     4 predetermined and 8 freely definable wash programs, usable for different types of printing material

•     Job-specific storage for all relevant press functions

•     Country-specific support with 27 language versions

•     System-supported maintenance instructions including a maintenance log

•     Online help

•     Online operating manual

•     Spare parts catalog (Machine Component Scout) on CD-ROM to be executed on any personal computer

•     Interface for the internet-based Heidelberg Web-Remote Service (eCall)

•     Modular expansion of functions for integrating the press into production-, color- and management workflow by means of software modules (optional)

•     Modular expansion of functions for Star peripheral devices by means of software modules (optional)

•     Additional functions for connecting Prinect Axis Control, Prinect Image Control, Prinect Inpress Control or Prinect AutoRegister

Preset Plus Feeder

•     Heidelberg suction tape feeder with one central suction tape

•     Operation panel with membrane keys and machine information display

•     Presetting of all important format and air settings

•     Speed compensation of all important blast and suction air settings

•     Job-related storage of all important air settings

•     Pile support plate with ramp or alternatively pile support plate that is countersunk into the floor

•     Pile support plate deflection

•     Automatic pile lifting control via simultaneous front edge / rear edge monitoring

•     Smooth pile-lifting by a constantly driven pile-lifting motor for a comfortable adjustment of the paper flow, especially for critical papers

•     High performance suction head with

-    Automatic speed compensation of valve switchover times (variable valve timing)

-    Tension-free sheet transfer from lifting to forwarding suckers

-    Three additional auxiliary forwarding suckers at the rear edge of the sheet

-    Extended carrier air phase

-    Synchronized sheet transfer from suction head to suction tape

•     Feed table with one central suction tape and without sheet smoother

•     Automatic sheet arrival control

•     Automatic sheet travel correction to prevent misaligned sheets

•     Sheet slow down at front lays to 35 % of the average tape speed

•     Motor-driven remote adjustment of the front lay position and deflection

•     Multiple sheet detector integrated in the forwarding roller

•     Pneumatic pull lay

•     Ultrasonic double sheet detector

•     Intercom

•     1 feeder pile board

Printing unit

•     AutoPlate Advanced with Heidelberg register system and automatic opening and closing of cylinder guards

•     Remote controlled circumferential, lateral, and diagonal register via Prinect Press Center™

•     Automatic tracement of setting of the 1st to 4th inking form roller and of the dampening form roller in case of a diagonal register correction

•     Coarse adjustment of the circumferential register +/- 50 mm

•     Plate cylinder with 0.10 mm undercut

•     Blanket cylinder with 2.3 mm undercut, designed for mounting pre-barred blankets

•     The plate cylinders, blanket cylinders and impression cylinders are provided with refined cylinder surfaces. The refined cylinder surfaces are corrosion- and wear-resistant and easy to clean.

•     Double diameter impression cylinder

•     Printing nip blowing device between blanket and impression cylinder via Prinect Press Center™, preset-able and remote controlled, job-related air settings can be stored

•     Impression cylinder wash-up device with cloth, program controlled via the Prinect Press Center™, suitable for conventional and vegetable-oil-based washing agents

•     Blanket wash-up device with cloth, program controlled via the Prinect Press Center™, suitable for conventional and vegetable-oil-based washing agents

•     Motor-driven printing pressure adjustment via the Prinect Press Center™

•     Pneumatic two-stage impression On/Off control mechanism

•     Sheet travel sensor for monitoring the sheet travel through the press

•     Air Transfer System (air-supported, speed-compensated sheet guidance between the printing units, preset-able and remote controlled via Prinect Press Center™, job-related air settings can be stored)

•     Operation panel with membrane keys

Hycolor inking and dampening unit

•     Multifunctional high performance inking unit with 19 rollers, including 4  inking form rollers of different diameters

•     Lateral oscillation of the inking form rollers is remote-controlled via the Prinect Press Center™

•     Initial point of the oscillation is remote-controlled via the Prinect Press Center™

•     Five distributor rollers are laterally individual driven in relation to each other to ensure an optimal distribution of the ink film

•     Automatic stopping of distribution during production stop, can be selected on Prinect Press Center™

•     Automatic separation of rollers during production stop, can be selected on Prinect Press Center™

•     Standard or short inking unit, can be selected on Prinect Press Center™

•     Vibrator movement 1/3 or 1/9, can be selected on Prinect Press Center™

•     Inking unit temperature control CombiStar, CANopen, air-cooled, for dampening solution supply and inking unit temperature control incl. alcohol measurement/metering device AlcoSmart, dampening additive-metering device Fluidos, Softflow filter for dampening solution filtration, conductivity measurement, intermediate tank, rotary joints, effective distributor and hosing, with separate fountain roller temperature control (technotrans)

•     Automatic inking roller wash-up device, suitable for conventional and vegetable-oil-based washing agents, program-controlled via the Prinect Press Center™, with recorder for free programming of different wash-up programs (4 standard and 8 additional free selectable programs)

•     Remote controlled ink fountain with high precision ink metering system

•     Adjustment of the ink zones on all inking units at the same time

•     Pneumatic controlled switching of On/Off position of the inking form rollers and the vibrator via the Prinect Press Center™

•     Vario system, differential speed between dampening form roller and plate to avoid hickeys

•     Manual skewing of the cylindrical water pan roller from 0.0 to 0.4 mm crown

•     Remote controlled switching of dampening unit (with or without contact to the inking unit) via the Prinect Press Center™

•     Conductivity measurement in the dampening solution with digital display at Prinect Press Center™

Double Coating System with two Intermediate Units

•     2 Coating Units (L) 

•     2 Intermediate Units (Y-units) as an additional lengthened drying path

Both coating systems are equipped with the following components – please take care of mandatory options (surcharge):

•     Pressurized chamber doctor blade coating system with 1 tri-helical engraved anilox roller either with 10 cm3/m2, 12 cm3/ m2, 15 cm3/ m2, 18 cm3/ m2 transfer volume; one drip pan; one set of seals and 50 m doctor blade

•     Operation panel with membrane keys

•     New screen roller bearing for quick change of screen roller

•     The coating form cylinder (3.2 mm cylinder undercut) and the impression cylinder are provided with refined cylinder surfaces. The refined cylinder surfaces are corrosion- and wear-resistant and easy to clean.

•     Quick-action combination clamping bars with register pins for either coating plates (relief plates) or pre-barred coating blankets

•     New clamping system with constant plate lead edge of print

•     Pneumatic controlled insertion roller for easy mounting of coating plates and coating blankets

•     Automatic coating cylinder positioning for easy change of coating blanket or coating plate

•     Remote controlled circumferential, lateral and diagonal register via the Prinect Press Center™

•     Motor-driven impression adjustment of coating cylinder to impression cylinder, parallel or individual O.S./D.S., via the Prinect Press Center™

•     Motor-driven pressure adjustment of screen roller to coating cylinder, parallel or individual O.S./D.S., via the Prinect Press Center™

•     Pneumatic two-stage impression On/Off control mechanism

•     Printing nip blowing device between coating- and impression cylinder via Prinect Press Center™ , preset-able and remotely controlled, job-related air settings can be stored

•     Mark-free sheet guidance (automatic declutching of the coating blanket cylinder) with additional sheet guide elements

•     CoatingStar, CANopen, high-end coating supply device, 1000 l/h, appropriate for all types of coating incl. dispo, UV and highly viscous special coatings, incl. coating/washing water heating, automatic washing programs, fresh water connection, remote control

•     Integrated level monitoring with an ultrasonic sensor in the coating pan and automatic level control

•     Support rail for sized packing sheets

Preset Plus Delivery with 3 extension modules - Version X3 - surcharge

Mandatory equipment for XL 106+LYYL

•     Delivery control panel

-    10,4“ touchscreen based on high-quality TFT technology

-    Simple operation: just touch the screen

-    Direct access to all functions that are frequently needed (e.g. overdampening, dryer settings, powdering settings)

-    Ergonomic operation of the delivery air settings with a Jogwheel

-    Import of presettings from Prinect Press Center™ (press configuration, color allocation, air settings)

•     Delivery design with four slide-in dryer slots for the new dryer generation DryStar Combination, including CAN connection and hot air extraction 

•     Patented sheet guide plates with blast air system, controlled via the Prinect Press Center™ and the air settings can be stored

•     Sheet decurler integrated into the sheet guide plates, controlled via the Prinect Press Center™

•     Friction wheel sheet brake, adjustable for variable production requirements with:

-    5 presetable brake module carriers and 5 brake modules

-    height adjustment, paper / cardboard, and V-position

-    speed, vacuum and position adjustment via Prinect Press Center™ and delivery control panel

•     Format bridge with a sheet guide that adapts automatically to the sheet size and an air cushion between the sheet slow down device and the sheet guide plate

•     Delivery air system with 3 blast tubes, 5 rows of 6 fans each

•     Gripper opening cam remote controlled via the Prinect Press Center™ or control panel

•     1 supporting disk for the sprocket wheel shaft with lowerable cams

•     Presetting of all air and format settings, job-related air settings can be stored

•     Lateral sheet joggers with high-frequency jogging movements

•     Aerodynamically optimized gripper bars with flow-through profile

•     Pile support plate with ramp or pile support plate that is countersunk into the floor

•     Sheet catcher mechanism with pneumatically controlled and selectable sheet catchers (2, 4 or 6) and a sheet stop shaft that opens towards the bottom

•     1 delivery pile board

•     Operator protection device with light barriers at front and sides of the delivery

Miscellaneous

•     AirStar air supply cabinet, air-cooled, with compact, energy-saving blower technology; energy-saving cascade connection and electronic speed control for the redundant turbo radial fans with an efficiency of 70%, twice as much as that of competing products; low process air temperatures, reduced exhaust air volume and hence low impact on the pressroom climate. 30-50% less energy consumption **

•     ScrollStar, pneumatic compressor, low-wear and low-maintenance compressed air supply system for the printing press, free of oil and condensation water. With Scroll module and refrigerant-based compressed air dryer

•     Brushless sinusoidal main drive, computer controlled

•     Central lubrication of the press and the gripper bar chains of the delivery with automatic lubrication intervals

•     The safety devices fulfill the current and future safety standards of the trade association (GS mark) and the European Union (CE mark)

•     Hickey catcher

•     Positioning foil

•     Set of tools

•     Interface adapter for connection of external devices

•     The press is treated against corrosion before shipping

S/W Press Center Instant Gate

The software option Instant Gate integrates the Speedmaster into the printing office's commercial, administrative and productive environment in terms of data technology. All available data from Prepress or from a different Speedmaster are used for job preparation. The time required for input processes, setup and reworking printing plates can thus be reduced to a minimum. This increases production reliability and accelerates makeready.

Functional description

•     Online transmission of ink presetting values from Prepress via Prinect Prepress Interface / Prinect Pressroom Manager to the printing press:

§  Administration data (job name, job number, customer name)

§  Ink presetting values (area coverage values, color separation names, number of ink zones)

-    Thumbnails (sheet preview for visual inspection and identification of the job data prior to the loading process) and color separations

-    Transmission of the register mark position with existent Prinect Auto Register

-    Transmission of the type of the color control strips used with existent Prinect Axis Control or Prinect Inpress control

-    CIELab color lists for the precise identification of all inks in the ink supply before defining the printing unit's color assignment

•     Online transmission of ink presetting values from other Speedmaster printing presses

•     Plate-on-Demand functionality for initiating renewed plate imaging if printing plates are defective or worn

•     HOST interface for data exchange in both directions with trade software such as Prinect Prinance

•     WPI interface for data exchange in both directions with production and planning systems such as Prinect Data Control

•     Interface to the Prinect Pressroom Manager for continuous JDF integration

•     Manual production data collection on the control console for variable completion of the press data and production data reported back automatically

•     Integrated collection of personnel data incl. role assignment (print job manager/operator)

•     Software support to ensure a high quality level during production data collection

•     Assistance with the assignment of variable cost centers

•     Simplified storage and transfer of the PDC configuration (PDC = production data collection)

•     The included software module Prinect Press Reporting evaluates the following production data, presents these in a clearly arranged manner and transmits these online to several linked workstations at the same time:

-    Press status

-    Job status, job protocol, job progression and job evaluation

-    Measuring results (only in combination with Prinect Axis Control or Prinect Inpress Control)

-    Shift protocol, shift progression and shift evaluation

•     The user interface is available in 16 languages altogether: Danish, Italian, Korean, Dutch, Polish, Portuguese, Russian, Swedish, Thai, Czech, Chinese, German, English, French, Japanese and Spanish

Delivered items

•     License key

Minimum requirements and limitations

•     Available for presses as of Prinect Press Center software version V07B (October 2007)

•     Client PC minimum requirements for operation of Prinect Press Reporting:

-    AMD/Intel PC with 500 MHz

-    256 Mbytes RAM

-    100 Mbytes free hard disk capacity

-    Java Runtime environment V1.4.x

-    Windows 2000 or Windows XP

-    Internet Explorer 5.5

-    TCP/IP connection to the printing press without firewall

•     Secondary imaging of printing plates requires at least Prinect Meta Dimension 5.0.

•     The transmission of ink presetting values requires Prinect Prepress Interface as of V4 or Prinect Pressroom Manager.

•     Licensing and rights of use explicitly refer to the printing press on which the license request has been generated.

•     The general conditions for the use of software by Heidelberger Druckmaschinen AG are applicable.

Notes

•     Since the softwareversion S09A the software options Axis Control Reporting and Inpress Control Reporting are no more prerequisite for the display of the quality measurement reports within the Prinect Press Reporting Application. Those reports belongs inbetween to the standard functions when working with Prinect Axis Control or Prinect Inpress Control.

•     Licensing and rights of use explicitly refer to the printing press on which the license request has been generated

•     The general conditions for the use of software by Heidelberger Druckmaschinen AG are applicable

(¹): Depends on printing material package.

Note: For a printing material thickness exceeding 0.8 mm the gripper bite is limited to a minimum of 11 mm

(²): From a printing material thickness of 0.8 mm or 600 g/m² (bending stiffness 300 mNm), only in connection with the cardboard kit

(³): The maximum printing performance depends on the conditions on site and on the materials used. Deviations may also be due to customer- or market-specific special accessories. If this is the case, the deviations are documented in the press-specific publications

(4): Including pile support plate and pile table